X-ray scanners utilize X-ray penetration imaging technology to visualize internal structures and defects within objects. They are widely applied in logistics security screening, industrial manufacturing, aerospace, and other fields, with some scenarios extending to portable on-site inspection (e.g., partial scanning of outdoor equipment). Based on application scenarios, they can be categorized into “fixed security scanners” and “portable field scanners”: the former requires stable 24/7 continuous power supply, while the latter demands higher battery life and portability. Both require power supplies with excellent power adaptability, environmental tolerance, and safety compliance.
Core Power Challenges for X-ray Scanners
During operation, power supplies for various X-ray scanner types frequently encounter critical issues that directly impact inspection efficiency and equipment safety:
– Power fluctuation issues: X-ray tubes consume high power during startup, while imaging processing requires stable power. Batteries must support “instantaneous high-rate discharge + steady power supply” to prevent scanning interruptions or blurred images caused by voltage drops;
– Trade-off between endurance and portability: Portable scanners require hours of continuous operation on a single charge while maintaining manageable weight for transport. Traditional batteries often suffer from either insufficient endurance or excessive overall weight;
– Environmental adaptability challenges: Dust and oil contamination in industrial workshops, coupled with extreme temperatures in outdoor settings, can cause battery performance degradation or short circuits.
– Safety compliance requirements: Scanners used in public security screening and industrial quality inspection demand stringent battery safety standards, requiring comprehensive protection features and compliance with major global market safety certifications.
Tefoo Ternary Lithium Battery Solutions
Tailored for X-ray scanner requirements, Tefoo offers ternary lithium battery solutions in three variants: Standard, High-Capacity, and Low-Temperature. All products undergo comprehensive safety and market access certification, with immediate availability and no minimum order quantity.
(1) Standard Model: GS2040FH (Suitable for small-to-medium portable X-ray scanners)
– Battery Type: Ternary lithium battery with high energy density and lightweight design, meeting the weight reduction requirements of portable scanners;
– Voltage & Capacity: Compatible with standard power supply specifications for most scanners, supporting single-day on-site inspection endurance;
– Discharge Performance: Capable of handling peak power consumption during X-ray tube startup with stable voltage, ensuring imaging clarity;
– Environmental Adaptability: Operates across wide temperature ranges with IP65 protection, suitable for industrial workshops and outdoor environments;
– Core Technology: Integrated Battery Management System (BMS) with overcharge, over-discharge, overcurrent, overtemperature, and short-circuit protection;
– Comprehensive Certifications: Safety (UL 1642, IEC 62133, UN38.3, GB31241), environmental compliance (RoHS 2.0, REACH), and market access certifications (CE, FCC, KC, PSE, UKCA, CCC).
(2) High-Capacity Model: GS2040IM (for high-power/long-endurance X-ray scanners)
– Capacity & Endurance: Higher capacity supports extended continuous operation of high-power scanners, suitable for fixed-station scanner shift operations;
– Discharge Performance: Handles higher peak power demands during startup, meeting industrial-grade scanner requirements;
– High-Temperature Performance: Minimal capacity degradation in high-temperature environments ensures stable continuous scanning;
– Core Technology: Enhanced BMS system supports fast charging with balancing functionality to extend battery lifespan;
– Full System Certification: Consistent with standard model, compliant with global safety and environmental standards.
(3) Low-Temperature Model: GS4040IL (Designed for Extreme Cold Conditions)
– Low-Temperature Performance: Engineered for sub-zero environments, operates across wide low-temperature ranges to prevent startup failures or power deficiencies;
– Discharge Performance: Supports peak discharge currents to ensure normal scanner imaging in cold conditions;
– Full System Certification: Covers safety, environmental, and market access certifications for low-temperature detection needs;
– Supply Method: Stock availability with no minimum order quantity, enabling rapid response to extreme environment demands.
4. Complementary Charging Solutions
We offer portable fast chargers (GSCH040D), dual-bay smart charging docks (GSCH4040), and smart power management boards (GSPMBSMBus). All products are CE, FCC, and RoHS certified, available in stock, and tailored for outdoor temporary charging, fixed-site bulk charging, and stable power management needs respectively.
5. Customization Service Process (Based on TEFOO Product Catalog.pdf)
For specialized power requirements of X-ray scanners, Tefoo offers full-process customization services (OEM clients only). All customized products undergo comprehensive certification identical to standard models and do not include curved structure customization. The process is as follows:
1. Initial Consultation: Within 1 business day, technical engineers confirm scanner power requirements, battery compartment dimensions, environmental specifications, and certification needs;
2. Product Proposal: Customized solution delivered within 3 business days (includes 3D models, parameter sheets, certification plan, and quotation);
3. Project Evaluation: Both parties confirm performance metrics, certification standards, and delivery timeline; formal cooperation agreement signed;
4. R&D Implementation: Complete circuit design, prototype fabrication, and functional validation while simultaneously initiating certification applications;
5. Sample Confirmation: Deliver samples within 7 business days, support full-unit integration testing for scanners, and provide concurrent certification progress reports;
6. Trial/Mass Production: Upon sample approval and certification clearance, complete batch production within 2-4 weeks, delivering full certification documentation upon shipment.
6. Quality Assurance and Technical Support
(1) Industry-Wide Compliance Certification System
All products are certified for safety (UL 1642, IEC 62133, UN38.3, GB31241), environmental compliance (RoHS 2.0, REACH), and market access (CE, FCC, KC, PSE, UKCA, CCC), making them compatible with global X-ray scanner markets.
(2) Production and Quality Control Capabilities
– Production Base: Standardized workshop in Shenzhen’s Guangming District, specializing in ternary lithium battery PACK manufacturing with ample capacity to meet bulk orders;
– Quality Control: Certified under ISO 9001, ISO 13485, and ISO 14001. Each battery undergoes multi-stage testing with low defect rates. Random samples from each batch undergo scanner interoperability testing to ensure compatibility and stability.
(3) Technical Team Advantages
– R&D Capabilities: Hold multiple patents and software copyrights; BMS team optimizes power regulation algorithms tailored to scanner characteristics;
– Certification Expertise: Dedicated team tracks global regulatory updates to ensure timely certification of customized products;
– Service Support: Provide 24/7 technical consultation, rapidly address compatibility issues, and guarantee stable equipment operation.
Portable power experts, contact Tefoo Energy today for standard battery packs or custom battery packs.
Since 2012, Tefoo Energy has been committed to becoming a leader in rechargeable battery pack technology and providing services to the global OEM market. Our experienced team utilizes proven technology and innovative engineering to design, assemble, and test batteries, including rechargeable battery packs, removable batteries, hard-case batteries, smart batteries, SMBus batteries, and more. We support high and low-volume manufacturing and serve a diverse customer base including some of the world’s most renowned companies. Contact us today, as we can meet your most challenging battery needs.